Compression Springs are designed to operate with a compressive load in “Push Mode”. Compression Spring also has variable pitch between coils which are used to reduce solid height, buckling and surging to produce nonlinear load deflection characteristics. Compression springs offer resistance to linear compressing forces and are in fact one of the most efficient energy storage devices available.
Spring steel is considered a general use steel because of its ability to be durable, yet flexible with a high degree of strength. It has the unique ability to be formed, shaped, and post heat treated, which makes it one of the premium choices for manufacturing springs for automotive, auto electrical and electrical applications.
Stainless steel is good for corrosion resistant and Inconel is best for springs being used at very high temperatures.
When it comes to springs that are required to be non-magnetic, Stainless Steel 316 can be used. This material type isn’t 100% non-magnetic though. Stainless steel 316 is only 90% non-magnetic.
Finish
Compression Springs are available in Nickel, Yellow and White Zinc Plating, Black Oxidizing, Lacquering, Green Passivation and Trivalent Passivation.
Stainless Steel Springs are available with Bright Finish.
Manufacturing Process
Compression Springs are manufactured on imported CNC Spring Coiling Machines with SPC on line with free length sorting device for critical load value.
Testing & Certification Process
Each spring manufactured goes through a series of rigorous tests conducted on in house testing facilities such as Computerized Load Testing, UTS Testing, Torsion testing, Profile Projector amongst others. All springs are supplied with ROHS raw material compliant report. We also provide PPAP documents for automobiles and electrical industries as per requirement. Springs are also tested for its lifecycles on special fatigue testing for specific requirements.
PRODUCT APPLICATIONS
Automobile Components, Umbrella, Ball Pens, Switches, Switchgears, MCB, RCCB, ELCB, Photocopy & Printing Machine, Door & Luggage Locks, Gas Regulators, Lighters, Aerosol Valves & Pumps, Short & Long Core Auto Tube Valves, washing machines & refrigerator ,Textile machines, and many more.
Garter springs are essentially helical springs with connected ends; it forms a circle to provide a strong radial force. Garter springs are basically extension springs or compression springs whose ends are connected to make a garter belt that will exert force from its inner diameter.
Tension Springs/Extension Springs are helical wound coils, wrapped tightly together to create tension. Extension springs are springs which absorb and store energy by offering resistance to a pulling force.
Spiral springs also known as constant force spring or Clock spring. This type of spring is usually a coiled ribbon of spring steel used for functions such as counter balancing, retrieving, maintaining constant loads, transmitting motion, and clamping. It requires nearly the same force, no matter how long the extension.
Torsion Springs / Helical Coils Springs are designed to operate with torque / twisting / rotary force. A torsion spring is a spring that works by twisting its end along its axis. When it is twisted, it exerts a torque in the opposite direction, proportional to the amount (angle) it is twisted.
Die springs also known as high force compression springs. These springs are designed to maintain & withstand great levels of applied stress. They can handle 30% more stress than a standard compression spring & are also beneficial in extreme & stressful environments, even handling temperatures rising to 475 degrees.
Conical springs are compression springs which are helically coiled round wires forming a tapered or conical shape. They are used to provide balance & reduce the solid height by the coils telescoping into each other. Conical springs are basically compression springs coiled in increasing or decreasing outer diameters thus making its shape a cone or tapered one.
Clutch springs can be found in use on most motorcycle clutch assemblies. The function of these short coil springs is to continuously hold the friction & driven plates together through spring tension, preventing slippage except when the clutch lever is engaged.
Wire forms come in all sorts of shapes & sizes and each play different role. Wire forms are wires that have been bent into specific shapes, often to fulfil a particular purpose, one can commonly recognize wire form as a spring; though any shape that a wire takes is technically a wire form, other often seen wire forms include hooks and certain types of clips.
Sheet metal is available in flat pieces or coiled strips. The coils are formed by running a continuous sheet of metal through a roll slitter. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut, bent and formed into a variety of shapes.